Nanaimo’s Harmac mill works to fill doubled pulp order for medical masks and gowns

Nanaimo’s Harmac mill works to fill doubled pulp order for medical masks and gowns

Mill’s president says extra cleaning in place and workers are social distancing

Production is heating up at Harmac Pacific to produce a special paper pulp used in the manufacture of disposable surgical masks, gowns and other medical products.

Those products, worn to help prevent the spread of disease, are in short supply due to the COVID-19 crisis and the U.S. customer that produces them has doubled its order for the K10S pulp.

“It’s a customer out of the States and we’ve been supplying them for years, but in light of what’s going on in the lack of medical supplies, they’ve doubled their order with us in the last week, so we’re doing everything we can to meet that demand,” said Levi Sampson, Harmac president.

Sampson said the Harmac mill is the world’s only producer of the particular grade of paper pulp used in the manufacture of surgical masks and gowns and that the mill has been producing it since before he came to work there in 2008.

“K10S is the pulp that we’re producing for these medical supplies. We’re the only one that produces it,” he said. “Different pulp mills run different grades of pulp – almost kind of like recipes.”

K10S pulp is made from western red cedar that produces a soft fibre that makes it suitable for the final products made from it.

READ MORE: 3M pushes back on Trump administration call to stop sending N95 masks to Canada

“It’s been tweaked over the years to come up with the right formula that allows it to go into the medical supplies,” Sampson said.

Ramping up production means Harmac Pacific’s 320 full-time employees will continue turning out to do their jobs while people in other industries are off work because of efforts to control coronavirus spread. The mill is located on more than 100 hectares and is running a program of extra cleaning and disinfecting of washrooms, work stations and other facilities, and the workers on each shift should be able socially distance and maintain workplace conditions that will help them prevent spreading the virus.

The mill’s production output for K10S varies depending on the customers’ needs. Sampson wouldn’t get into specific numbers, but did say he has never seen a doubling of an order.

“That’s why we’ve decided to continue to run. We know our product’s going into surgical gowns and masks and drapes and caps and those kind of things, so for our employees, they’re really feeling like, even though we’re not frontline workers – like the doctors and nurses and paramedics that have everyone’s utmost respect right now – we’re making a product that’s finding its way to those front lines,” Sampson said. “So, that’s why we’re doing it.”

READ ALSO: Harmac mill marks 10 years of employee ownership

The mill currently has an adequate supply of western red cedar chips to meet its production needs.

“Finding chips and affordable fibre is always a concern for us,” Sampson said. “We’re constantly looking into finding supply, right now, especially. The forest industry had been hit pretty hard even before this COVID crisis came about, with [Western Forest Products] and their strike. That’s always something that we’re looking at, but as of right now, we’re getting enough to run the mill and to be able to produce this product.”

Sampson said the mill will do whatever it can to produce as much of the K10S pulp as it can to fill future orders for more if needed.

He also noted the products made from the pulp will also make it back to Canada to resupply medical staff here.

“People should be proud on Vancouver Island that there is a company that’s producing a product that’s going directly into medical gowns and masks at this time,” he said. “We all hear the stories of doctors and nurses running out of the product or they already have, so if we can continue to produce this it should be a sense of pride for people. I know it is for our workforce.”

READ ALSO: Stay informed about COVID-19



photos@nanaimobulletin.com
Like us on
Facebook and follow us on Twitter

Coronavirus

Get local stories you won't find anywhere else right to your inbox.
Sign up here

Just Posted

Landis Carmichael is the Goldstream Gazette 2021 Local Hero as the Emergency Services Award winner. (Photo courtesy Landis Carmichael)
29-year-old firefighter has spent almost half his life with Langford department

Landis Carmichael is the 2021 recipient of the Emergency Services Award

Shannon Davis, manager at Sidney’s Star Cinema, holds up the largest available bag of popcorn available for sale at the theatre. It also also sells four smaller sizes in generating revenue following its closure last fall because of COVID-19. (Wolf Depner/News Staff)
Sidney theatre fills bottom line with popcorn sales

Theatre applying to return to doing our household-only private rentals

The construction zone remains for now at Clover Point, but plans for a new pedestrian zone and partially closed traffic loop were approved by Victoria councillors on Thursday. (Don Descoteau/News Staff)
Victoria council compromises with partial closure of Clover Point

Option preserves parking 14 spots facing ocean, creates more pedestrian space

(Black Press Media file photo)
Trees Cannabis to reignite downtown Victoria location as licensed store

The dispensary will reopen its 230 Cook St. location on Saturday

Provincial health officer Dr. Bonnie Henry updates B.C.’s COVID-19 situation at the B.C. legislature. (B.C. government)
B.C. reports 10 additional deaths, 395 new COVID-19 cases

The majority of new coronavirus infections were in the Fraser Health region

Anyone with information on any of these individuals is asked to call 1-800-222-TIPS (8477) or visit the website victoriacrimestoppers.ca for more information.
Greater Victoria Crime Stoppers wanted list for the week of Feb. 23

Greater Victoria Crime Stoppers is seeking the public’s help in locating the… Continue reading

(Black Press Media File Photo)
POLL: Are you struggling with Greater Victoria’s cost of housing?

While Victoria remains one of the most expensive cities in the country… Continue reading

Nanaimo Ladysmith Public Schools is preparing a rapid response team proposal for submission to the B.C. Ministry of Education. (Chris Bush/News Bulletin)
Nanaimo-Ladysmith school district chosen as COVID-19 rapid response team

Team to consist of SD68 and Island Health staff, according to B.C. Ministry of Education

A new survey has found that virtual visits are British Columbian’s preferred way to see the doctor amid the COVID-19 pandemic. (Unsplash)
Majority of British Columbians now prefer routine virtual doctor’s visits: study

More than 82% feel virtual health options reduce wait times, 64% think they lead to better health

Captain and Maria, a pair of big and affectionate akbash dogs, must be adopted together because they are so closely bonded. (SPCA image)
Shuswap SPCA seeks forever home for inseparable Akbash dogs

A fundraiser to help medical expenses for Captain and Maria earned over 10 times its goal

The missing camper heard a GSAR helicopter, and ran from his tree well waving his arms. File photo
Man trapped on Manning mountain did nearly everything right to survive: SAR

The winter experienced camper was overwhelmed by snow conditions

Castlegar doctor Megan Taylor contracted COVID-19 in November. This photo was taken before the pandemic. Photo: Submitted
Kootenay doctor shares experience contracting COVID-19

Castlegar doctor shares her COVID experience

Ashley Paxman, 29, is in the ICU after being struck by a vehicle along Highway 97 Feb. 18, 2021. She remains in critical condition. (GoFundMe)
Okanagan woman in ICU with broken bones in face after being struck by car

She remains in serious condition following Feb. 18 incident

Most Read